Ii-End Mills: Izixhobo ezichanekileyo zoMatshini we-CNC nangaphaya

Iinkcukacha zobugcisa ze-End Mills

Iifektri zokugqibela zaseShanghai Easydrill zenzelwe ukuqina nokuchaneka. Iimpawu eziphambili ziquka:

• Izinto eziphathekayo:
  • I-Carbide: Yenzelwe umatshini wokulungisa izinto osebenza ngesantya esiphezulu kunye nobunzima (HRC 55+).
  • Intsimbi Ekhawulezayo (i-HSS): Ixabiso elifanelekileyo lokusila ngokwenjongo eqhelekileyo.
  • I-HSS ephuculweyo yeCobalt (HSS-E): Ukumelana nobushushu okuphuculweyo kwii-alloys eziqinileyo.
• Iingubo zokwaleka:
  • I-TiN (iTitanium Nitride): Ukwaleka okuqhelekileyo okusetyenziselwa ukunciphisa ukuguguleka.
  • I-TiAlN (iTitanium Aluminium Nitride): Ukumelana nobushushu obuphezulu (ukuya kuthi ga kwi-900°C).
  • I-AlCrN (i-Aluminium Chromium Nitride): Ilungele izinto ezingenayo i-ferrous ezifana ne-aluminium.
• Iintlobo zeFlute:
  • I-Flute ezi-2: Ukususwa kweetshiphusi ngendlela efanelekileyo kwizinto ezithambileyo (umz., i-aluminium).
  • 4-Flute: Amandla alinganayo kunye nokugqitywa kwentsimbi kunye neentsimbi eziqinileyo.
  • IiFlute ezingaphezu kwezi-6: Ukugqitywa ngokuchanekileyo okuphezulu kwii-alloys zeenqwelo-moya.
• Uluhlu lobubanzi: 1mm ukuya kwi-25mm, ilungele ukugaya izinto ezincinci kunye nokugaya izinto ezinzima.
• Ii-Angles zeHelix:
  • 30°–35°: Kwizinyithi eziqinileyo (umz., i-titanium).
  • 45°–55°: Yezinto ezithambileyo kunye nokususa iitships ngendlela efanelekileyo.
• Iintlobo zeShank: Ithe tye, iWeldon, okanye iBT/HSK ukuze ihambelane nomatshini we-CNC.
• Iingcebiso zesantya:
  • I-aluminiyam: 500–1,500 RPM
  • Intsimbi: 200–400 RPM
  • Yenziwe ngentsimbi eshayinayo: 150–300 RPM
• Izixhobo ezihambelanayo: Iintsimbi (intsimbi, i-aluminium, i-titanium), iiplastiki, izinto ezidityanisiweyo, kunye nomthi.

Ukusetyenziswa kwee-End Mills

Ii-End mills zinokusetyenziswa kwiindawo ezahlukeneyo kumashishini:

1. Umatshini we-CNC: Yenza iindawo ezintsonkothileyo zeemoto, i-aerospace, kunye ne-elektroniki.
2. Ukwenza iMold: Yenza imingxunya eneenkcukacha kwiimolds ze-injection usebenzisa ii-ball-nose end mills.
3. Inqwelo-moya: Iialloy ezikhaphukhaphu zomatshini ezifana ne-titanium kunye ne-Inconel zezixhobo zenjini.
4. Iimoto: Iibhloko zeenjini zomatshini wokugaya, iindawo zothumelo, kunye nezixhobo ezenziwe ngokwezifiso.
5. Ukusebenza ngomthi: Imizobo yokuhombisa kunye neentsimbi zokudibanisa ezenziwe ngeefektri ezikhethekileyo.
6. Izixhobo zonyango: Velisa izixhobo zotyando ezichanekileyo kunye nezinto ezifakelweyo ngezinto ezihambelanayo nebhayoloji.

Iingenelo zokusebenzisa ii-End Mills

Iifektri zokugqibela zisebenza ngcono kunezixhobo zesiqhelo ngezi zibonelelo zilandelayo:

• Uchaneko: Fumana ukunyamezelana okuqinileyo (± 0.01mm) kwiijiyometri ezintsonkothileyo.
• Ukuguquguquka: Sika nakweyiphi na indlela (i-axial, i-radial, okanye i-contouring).
• Ukusebenza kakuhle: Amanani aphezulu okususa izinto (MRR) anciphisa ixesha lokwenziwa kwemishini.
• Ukuqina: I-Carbide kunye neengubo eziphambili zandisa ubomi bezixhobo ngezihlandlo ezi-3–5.
• Umphezulu wokugqiba: Velisa ukugqitywa okufana nesipili ngaphandle kokulungiswa kakhulu emva koko.
• Ukuziqhelanisa: Ifumaneka kwiindlela zesikwere, i-ball-nose, kunye ne-corner-radius designs zemisebenzi eyahlukeneyo.