I-Tungsten Carbide Saw Blades: I-Pinnacle ye-Cutting Performance

Ubunjineli bokuSebenza ngokuBanzi: iNzululwazi ngasemva kweCarbide Blades

I-tungsten carbide saw blades imele i-cutting edge ye-industrial tooling technology, idibanisa i-tungsten carbide particles (85-94%) kunye ne-cobalt binder (6-15%) ngeenkqubo eziphambili ze-sintering. Oku kudala imathiriyeli eneempawu ezikhethekileyo:

• Ukuqina: 1,500-2,200 HV (Vickers)
• Ukumelana noBubushushu: Igcina ikona ifikelela kuma-900°C
• Nxiba iResistance: 50-100X ubomi obude kune HSS blades

I-Shanghai Easydrill isebenzisa i-sub-micron carbide grade (0.5-0.8μm) kunye ne-matrices ye-cobalt ene-multi-layered kwiiblades zabo zeprimiyamu. Olu qulunqo lobunikazi lufezekisa ibhalansi ebalulekileyo phakathi kokuqina kwe-fracture kunye nokumelana nokunxiba - ukwenza ii-blades ukuba zimelane nemikhosi enzima edibene nezicelo zokusika ze-CNC zanamhlanje.

Izinto eziluncedo kwezobuGcisa Ukuchaza ngokutsha Ukusika kweShishini

1. Ubomi obude obungenakuthelekiswa nanto kunye nokuSebenza kweendleko
Uvavanyo lwaselabhoratri lubonisa:

• I-Carbide blades ihlala i-8-12X ixesha elide kunezinye iindlela ze-HSS ekusikeni kwentsimbi
• Isixhobo esincitshisiweyo sokutshintsha frequency kwandisa ukusetyenziswa koomatshini ngama-30-45%
• Iindleko-nge-cut-cut zehla ukuya kuthi ga kwi-60% nangona utyalo-mali lokuqala luphezulu

2. Ubuchule obugqithisileyo bezinto eziphathekayo
I-Easydrill's carbide blades process materials ayinakwenzeka kwiiblades eziqhelekileyo:

• Iintsimbi eziqinileyo (HRC 50-65)
• Imixube eAbrasive (CFRP, G10, iiseramikhi zekhabhoni)
• Iialloyi ezingezizo i-ferrous ezinomxholo wesilicon > 18%
• Iintsimbi ezingenastainless (304, 316L, amabakala amabini)

3. Ukuchaneka kweNtsebenzo yokusika

• Gcina ukunyamezelwa kwe-dimensional ngaphakathi kwe-±0.05mm
• Umphezulu ugqiba ukuhla ukuya kwi-Ra 0.4μm efikelelekayo
• Ubuncinci beburr kwizinto ezibhityileyo (<0.5mm)

Itheyibhile yokuthelekisa ukusebenza:

Izicelo zoShishino apho iCarbide ilawula khona

Metal Manufacturing Revolution

• Imoto: Ukusika izikhewu zegiya ezomeleleyo (HRC 58-62), iirotors eziqhotyoshelayo, i-axle shafts
• I-aerospace: iincakuba ze-injini yokubeka echanekileyo (Inconel 718), amacandelo ahlanganisiweyo e-airframe
• Amandla: Ukusetyenzwa kweoyile/irhasi yokomba amacandelo, iishafti zeinjini yomoya

Ukwenziwa kweMathiriyeli eYodwa

• Ukusika okuDityanisiweyo: Ukusikwa-simahla kwe-CFRP kunye neejometri zamazinyo ezikhethekileyo
• Ilitye/ikhonkrithi: Iincakuba eziqinisiweyo ezinencam yedayimani zemathiriyeli yokwakha
• Ishishini lokuTya: Ukusetyenzwa kwentsimbi ecocekileyo ecocekileyo ngaphandle kongcoliseko

UbuNjineli obuGqwesileyo: I-Shanghai Easydrill Innovations

Njengomvelisi ohamba phambili onesiqinisekiso se-ISO 9001, i-Easydrill ityhala iteknoloji ye-carbide phambili nge:

1. ITekhnoloji yezinyo ephucukileyo

• I-Asymmetric Grinding: Yehlisa ukungcangcazela nge-40% kwi-thick-wall cut
• Uyilo lwePitch eguquguqukayo: Iphelisa i-harmonic resonance kwi-RPM ephezulu
• I-Micro-Grain Carbide (0.4μm): Ukuze isipili sigqitywe kukufakelwa kwezonyango

2. Iingubo zoBunini

• I-TiAlN (i-Aluminium Titanium Nitride): Ubunzima be-2,800 HV
• I-DLC (I-Diamond-NjengeCarbon): <0.1 i-coefficient ye-friction
• I-Nanocomposite Layers: Imiqobo ye-thermal enemisebenzi emininzi

3. Ukwenziwa ngokuchanekileyo

• I-CNC ezenzekelayo yokusila nge-± 0.005mm yokunyamezela
• I-Electron beam welding ye-void-free joints
• Imizimba ye-blade evavanyiweyo

Ukukhetha i-Carbide Blade yakho efanelekileyo: Isikhokelo soBugcisa

IiParameters zokuKhetha ezibalulekileyo

Iindlela zokuSebenza eziNgcono

1. Ulawulo lwesantya: Ungaze ugqithe kumenzi omkhulu wokalisho lweSFM
2. Ukuphucula ukutya: Gcina i-0.06-0.12 mm / umthwalo we-chip yezinyo
3. IQhinga lokupholisa: Ukupholisa koxinzelelo oluphezulu lwezandyondyo (>15 bar) kwiintsimbi eziqinileyo
4. Ulawulo lweHarmonic: Sebenzisa i-pitch blades eguquguqukayo ngaphezu kwe-3,000 RPM

Ikamva leTekhnoloji yeCarbide

IShanghai Easydrill ikhokela ukuqamba izinto ezintsha:

• Iinkqubo ze-Smart Blade: Izinzwa ezifakelweyo zokubeka iliso kubushushu kunye nokunxiba
• I-Hybrid Substrates: Izakhiwo ze-Carbide ze-Gradient zokumelana nempembelelo
• Uveliso oluZinzileyo: Ukwenziwa ngokutsha kwe-tungsten evaliweyo
• I-AI-Optimized Designs: Iijometri zamazinyo ezenziwe nge-algorithm

Kutheni iiBleyi zeCarbide zihambisa i-ROI engafaniyo

Ngelixa iindleko zokuqala ziyi-3-5X ephezulu kune-HSS, iiblade ze-carbide zibonelela:

• I-75% yokunciphisa umsebenzi wokutshintsha izixhobo
• I-40% yokwanda kokusetyenziswa komatshini
• I-62% yexabiso eliphantsi-nge-cut-cut in steels ezinzima
• Azikho ukusebenza kwakhona kumacandelo achanekileyo

Yiba namava kwi-Advantage ye-Easydrill
I-Shanghai Easydrill's carbide saw blades idibanisa ubunjineli baseJamani ngokuchanekileyo kunye nokusebenza kakuhle kwemveliso yaseTshayina. Ukusuka kwibhendi ephathekayo yeesarha ukuya kwi-800mm yezicelo ezibandayo, izisombululo zethu zihambisa:

✓ Iijiyometri zamazinyo ezilungiselelweyo ukwenzela imathiriyeli yakho ethile
✓ I-nano-coatings yobunikazi kwizicelo ezigqithisileyo
✓ Idatha yokusebenza eqinisekisiweyo yomntu wesithathu kuyo yonke iblade
✓ Inkxaso yobugcisa kunye nokusika iparameter optimization

Guqula imisebenzi yakho yokusika - Qhagamshelana neShanghai Easydrill namhlanje ukuze ufumane uhlalutyo lwesicelo sasimahla kunye nenkqubo yovavanyo lweblade.