I-Tungsten Carbide Burrs: Iingcamango zobuGcisa, ii-Application, kunye ne-Advantages

IiNgcaciso zobuGcisa: UbuNjineli obuGqwesileyo

1. Ukuqulunqwa kwezinto
   • I-Tungsten Carbide (WC): Iquka i-85-95% ye-tungsten carbide particles ehlanganiswe ne-cobalt okanye i-nickel. Esi sakhiwo siqinisekisa ubulukhuni obunokuthelekiswa nedayimani kunye nendawo yokunyibilika engaphezu kwe-2,800 ° C.
   • Iingubo: I-Titanium nitride (TiN) okanye iingubo zedayimani ziqhubela phambili ukunyusa ukuxhathisa ukunxiba kunye nokunciphisa ukukhuhlana.
2. Iimpawu zoyilo
   • Ukusika iiFlutes: Ifumaneka kwi-single-cut (ukugqiba kakuhle) kunye ne-double-cut (ukususwa kwezinto ezinobundlobongela) ukuyila.
   • Iimilo: Ibhola, isilinda, ikhowuni, kunye neeprofayile zomthi zibonelela ngeejiyometri ezintsonkothileyo.
   • Iisayizi zeShank: Iingqimba ezisemgangathweni (1/8 "ukuya kwi-1/4") ziqinisekisa ukuhambelana ne-drills, i-grinders, kunye noomatshini be-CNC.
3. Iimetriki zokuSebenza
   • Isantya: Ukusebenza ngokufanelekileyo kwi-10,000-30,000 RPM, kuxhomekeke kubulukhuni bezinto eziphathekayo.
   • Ukumelana nobushushu: Gcina ingqibelelo kwiqondo lokushisa ukuya kwi-600 ° C, ukunciphisa ingozi yokuguqulwa kwe-thermal.

Izicelo kuwo wonke amaShishini

I-tungsten carbide burrs igqwesa ekubunjweni nasekugqibeni imisebenzi yazo zombini isinyithi kunye ne-composites:

1. I-Aerospace & Automotive
   • Precision Machining: Iincakuba zeijini ezigudisayo, iinxalenye zenjini, kunye namalungu ebhokisi yegiya.
   • Deburring: Ukususa imiphetho ebukhali kwi-aluminium okanye i-titanium alloys ukukhusela ukuphulwa koxinzelelo.
2. Ezonyango & Nezamazinyo
   • Izixhobo Zotyando: Ukwenza ii-implants ezihambelana ne-biocompatible kunye nezixhobo ze-orthopedic.
   • IiProsthetics zamazinyo: Ukucokisa izithsaba, iibhulorho, kunye namazinyo emboleko ngokuchaneka kwenqanaba lemicron.
3. Metal Fabrication
   • Ukulungiselela ukuwelda: I-beveling edges ye-TIG/MIG ye-welding joints.
   • Ukufa kunye nokwenza uMngundo: Ukukrola imingxunya entsonkothileyo kwizibumba zentsimbi eziqinileyo .
4. Ukusebenza ngamaplanga kunye nobugcisa
   • Iinkcukacha Ukuchwela: Ukukrola iipateni ezintle kwi-hardwood okanye i-acrylics.
   • Ukubuyiselwa: Ukulungisa ifanitshala yamandulo okanye izixhobo zomculo.

Izinto eziluncedo ngaphezu kweZixhobo eziqhelekileyo

1. Ubomi besixhobo esandisiweyo
   I-tungsten carbide burrs outlast high-speed steel (HSS) izixhobo nge-10-20x, ukunciphisa ixesha lokuphumla kunye neendleko zokutshintsha. Ukuchasana kwabo ne-abrasion kuqinisekisa ukusebenza okungaguqukiyo kwintsimbi engenasici, intsimbi ekhandiweyo, kunye neekeramics.
2. Ukuchaneka okuPhezulu
   Imida yokusika ebukhali igcina ukunyamezelana okuqinileyo (± 0.01 mm), okubaluleke kakhulu kumacandelo e-aerospace kunye nezixhobo zonyango.
3. Ukuguquguquka
   Iyahambelana nesinyithi, iiplastiki, i-fiberglass, kunye nethambo, ezi burrs zisusa isidingo sokutshintsha izixhobo ezininzi.
4. Ubushushu kunye noKunyangwa kokuMhlwa
   Ilungele indawo ezinobushushu obuphezulu njengeziseko okanye izityalo zokusetyenzwa kweekhemikhali. Iintlobo ze-Cobalt ezibophekileyo zixhathisa i-oxidation kwiimeko ezifumileyo.
5. UkuSebenza kweendleko
   Ngaphandle kweendleko eziphezulu zangaphambili, ubomi babo obude kunye nokugcinwa okuncitshisiweyo kuzisa ulondolozo lwexesha elide.

Izinto ezintsha kwiTekhnoloji yeCarbide Burr

• Nanostructured Carbides: Ulwakhiwo lweenkozo ezicolekileyo zongeza ukuqina kwemathiriyeli enqabileyo njengefayibha yekhabhoni.
• Smart Burrs: Izixhobo ezinikwe amandla ze-IoT ezinezinzwa ezifakelweyo zokujonga ukunxiba ngexesha langempela, ukwenza ngcono ukuhamba komsebenzi kwe-CNC.
• I-Eco-Friendly Designs: Izinto ze-carbide ezinokuphinda zisetyenziswe zihambelana neenjongo zokuvelisa ezizinzileyo.

Ukukhetha iCarbide Burr eLungileyo

1. Ukuqina kwezinto: Sebenzisa ii-burrs ezisikwe kakuhle kwintsimbi eqinile kunye ne-coarse-cut kwiintsimbi ezithambileyo okanye iinkuni.
2. Uhlobo lwesicelo: Khetha iimilo ezisekelwe kumsebenzi—umz., iibhula zebhola zomphezulu we-concave, ii-cone burrs zokutsala.
3. Ukuhambelana kwesantya: Tshatisa iireyithingi zeRPM kwiinkcukacha zesixhobo sakho ukunqanda ukutshisa kakhulu.

Ukuqukumbela

I-Tungsten carbide burrs ngamagorha angaziwayo obunjineli obuchanekileyo, ukuvala umsantsa phakathi kwemathiriyeli ekrwada kunye nokugqitywa okungenasiphako. Ukusuka ekuyileni iinxalenye zejini yejethi ukuya ekubuyiseleni iivayolin zakudala, ukudibanisa kwazo ukuhlala ixesha elide, ukuchaneka, kunye nokuguquguquka kwazo kuzenza zibaluleke kakhulu. Njengoko amashishini etyhalela ekuveliseni ubukrelekrele, uhlaza, ezi zixhobo ziya kuqhubeka nokuvela-ukuhambisa ujikelezo olusebenzayo ngexesha elinye.