Amasuntswana e-Solid Carbide Drill: Isikhokelo esiBanzi

Ulwazi lobuGcisa

Ukuqulunqwa kwezinto

Amasuntswana e-Solid carbide drill ayenziwe ngokuyintloko kwi-tungsten carbide, ikhompawundi eyaziwa ngokuba lukhuni okugqithisileyo kunye nokumelana nokunxiba. I-tungsten carbide idibaniswe nentsimbi ye-binder, ngokuqhelekileyo i-cobalt, kwiipesenti ezahlukeneyo. Umxholo we-cobalt unokususela kwi-3% ukuya kwi-15%, kunye neepesenti ezisezantsi ze-cobalt ezikhokelela kubunzima kodwa obunqabileyo, ngelixa umxholo ophezulu we-cobalt unika ubunzima obungakumbi ngexabiso lobunzima obuthile. Olu lwakhiwo lukhethekileyo lunika i-carbide drill bits eqinileyo amandla abo okumelana nobushushu obuphezulu kunye namandla okusika kakhulu

I-Coating Technologies

1. I-Titanium Aluminium Nitride (TiAlN) yoMgqumo: Le yingubo edumileyo yeebhithi eziqinileyo ze-carbide drill. Iingubo zeTiAlN zibonelela ngokumelana nokunxiba okuphezulu kunye nokukhuhlana okuphantsi. Xa kusetyenzwa izinto ezifana nentsimbi kunye nentsimbi, iTiAlN yokwambathisa inokumelana namaqondo obushushu aphakamileyo, ivumela ukondla okuphezulu kunye nezantya. Ikwaphucula umgangatho womngxuma malunga nokungqukuva, ukutyeka, kunye noburhabaxa bomphezulu. Ngokomzekelo, ngokubanzi - ukugaya injongo ngentsimbi kunye nentsimbi, i-TiAlN - i-carbide drill edibeneyo kunye ne-140 ° point - i-angle inika indawo efanelekileyo kunye ne-lowthrust, kwaye i-wave-shaped cut edges inegalelo kwi-torque ezinzileyo kunye nobomi besixhobo eside.

2. Idayimane - NjengeCarbon (i-DLC) yokugubungela: Ngokukodwa yenzelwe ukugrumba okuphezulu kwi-aluminium kunye ne-aluminium alloys, i-DLC - i-coated solid carbide drill bits inzima kakhulu kunye ne-coefficient ephantsi kakhulu ye-friction. Ukwaleka kunokumelana nokuncamathela okugqwesileyo. Imilo yefleyiti kunye nejometri yezi drill zenzelwe ukususwa kwetshiphu ephezulu, kunye neefluti ezikhazimlisiweyo zokuphucula ulawulo lwetshiphu kunye nokuphuma. Inqaku elilungisiweyo lokuncitshiswa lithintela ukuvala kwi-chip welding, kwaye ukugqiba okugudileyo kuthintela ukwakhiwa - phezulu, okwenza ukomba olukhawulezayo lwe-aluminiyam olunomgangatho ogqwesileyo womngxuma.

3. I-Aluminium Chromium Nitride (AlCrN) I-Coating: I-Carbide drills eqinile kunye ne-AlCrN yokugqoka idizayinelwe usetyenziso oluphezulu lokutya kwintsimbi kunye nentsimbi. I-coating ikwandisa ukumelana nokunxiba kunye nokunciphisa ukukhuhlana. Olu qheliso luhlala lubonisa uhlobo olulodwa lwe-3 - uyilo lwefleyiti olunikezela ngemilinganiselo ephezulu yokutya xa kuthelekiswa nesiqhelo esi-2 - uqheliso lwefluti, ukuphucula umgangatho womngxunya. Inqaku le-140 ° - i-engile iqinisekisa ukugxila okuhle kunye nokutyhala okuphantsi, kwaye uyilo oluphambili lwefluti ebanzi luvumela ukukhutshwa kwetshiphu enkulu kunye nobomi besixhobo obude.

Ijometri kunye neempawu zoYilo

1. Inqaku – i-engile: Inqaku eliqhelekileyo – i-angle yeebhithi eziqinileyo zokubhola i-carbide yi-140°. Le angle inika i-centering elungileyo xa uqala inkqubo yokugaya, ukunciphisa amathuba okuba "ukuhamba" okanye ukuhamba-ukuhamba. Ikwanceda ekwehliseni amandla okuqhubela phambili afunekayo ngexesha lokomba, nto leyo eluncedo xa usebenza ngezinto ezinzima.

2. Imilo yeFlute: Imilo yeflute ye-carbide drill drill bits yenziwe ngononophelo. Umzekelo, kwiidrill ezenzelwe ukugrumba ngokubanzi kwintsimbi kunye nentsimbi ephosiweyo, ukumila kwefluti kulungiselelwe ukomelela kunye nokukhutshwa kwe-chip egudileyo. Kwiindawo zokusebenzela i-aluminiyam, iifluti ziyagudiswa ukuphucula ulawulo lwetshiphu kunye nokuphuma. Inani lembande nalo linokwahluka; ezinye izinto zokufundisa ezikumgangatho ophezulu zibonisa uyilo lwe-3-flute ukunyusa amazinga okutya kunye nokuphucula ukuphuma kwetshiphu.

3. I-Radius Point Thinning: Olu phawu loyilo luphucula isakhono sobuqu se-drill kwaye siphucula i-chip - ukukwazi ukwaphuka. Ngokunciphisa inqaku le-drill bit nge-radius, inokungena ngokulula kwi-workpiece kwaye iphule iitshiphusi zibe ngamaqhekeza amancinci, alawuleke ngakumbi, ukuthintela ukuvala i-chip kunye nokuphucula inkqubo yonke yokomba.

izicelo

Ishishini le-Aerospace

1. Ukugrunjwa kwi-Titanium Alloys: Ii-alloys ze-Titanium zisetyenziswa ngokubanzi kwishishini le-aerospace ngenxa yamandla abo aphezulu - ukuya ku-weight ratio. Amasuntswana e-Solid carbide drill ayindlela yokuhamba - ukukhetha ukomba kwezi ngxubevange. Ubunzima babo obuphezulu kunye nokumelana nokunxiba kubavumela ukuba banqumle izinto ezinzima ze-titanium ngelixa begcina ukuchaneka. Ngokomzekelo, xa kugrunjwa imingxuma yeziqhoboshi kwizakhelo zenqwelo-moya ezenziwe ngealloyi ye-titanium, amasuntswana e-carbide drill drill anokufikelela ukunyamezela okufunekayo, ukuqinisekisa ukuthembeka kwesakhiwo senqwelo-moya.

2. UMatshini weAluminiyam Components: I-Aluminiyam yenye into esetyenziswa ngokuqhelekileyo kwi-aerospace, ngakumbi kumaphiko eenqwelo-moya kunye ne-fuselages. I-DLC - i-coated solid carbide drill bits ilungele ukomba kwi-aluminium. Banokufikelela kwi-high-speed drilling, ebaluleke kakhulu kumacandelo okuvelisa ubunzima. Umgangatho ogqwesileyo womngxuma obonelelwa ngala masuntswana e-drill aqinisekisa ukuba amacandelo adibana ngokugqibeleleyo ngexesha lokudityaniswa

Umzi mveliso weemoto

1. Ukugrunjwa kwiibhloko ze-injini: Iibhloko ze-injini ziqhele ukwenziwa ngentsimbi etyhidiweyo okanye ialloyi ze-aluminium. Amasuntswana e-Carbide drill drill asetyenziselwa ukugrumba imingxunya yezinto ze-injini ezifana neepistons, iivalvu, kunye neepaseji zeoyile. Ukukwazi kwabo ukumelana namandla aphezulu okusika kunye nokugcina ukuchaneka kubalulekile ekuqinisekiseni ukusebenza kakuhle kwe-injini. Umzekelo, xa kusetyenzwa iipaseji zeoyile kwiibhloko ze-injini yentsimbi, ukuxhathisa kobushushu obuphezulu bezinto eziqinileyo ze-carbide drill drill kuvumela ukugrumba okusebenzayo ngaphandle kokunxiba kwangaphambi kwexesha.

2. Ukwenziwa kwezahlulo zoThumelo: Iindawo zothumelo, ezihlala zenziwe ngentsimbi eqinileyo, zifuna ukugrunjwa okuchanekileyo kwishafu yegiya kunye namanye amacandelo. Amasuntswana e-Carbide drill drill anokunqumla intsimbi eqinile, efezekisa ukunyamezelwa komngxuma ofunekayo ukuze usebenze kakuhle. Ubomi babo bezixhobo ezide bukwanciphisa ixesha lokwehla kwemveliso, kubenza ukuba babe neendleko-ezisebenzayo kwimveliso yeemoto eziphezulu

Ukwenziwa kweZixhobo zoNyango

1. Ukubhobhoza kwiSithili esingenaStainless kwizixhobo zotyando: Izixhobo zotyando ziqhele ukwenziwa ngentsimbi engenasici. Iibhithi eziqinileyo ze-carbide drill zisetyenziselwa ukugrumba imingxuma kwezi zixhobo zeempawu ezifana neehenjisi kunye neendawo zokuncamathela. Ukuchaneka okuphezulu kunye nokugqiba okugqwesileyo komphezulu obonelelwa ngamasuntswana e-carbide drill abalulekile kwimveliso yezixhobo zonyango, njengoko nakuphi na ukungafezeki kunokuchaphazela ukusebenza kunye nokhuseleko lwezixhobo.

2. Ukuchithwa kwe-Titanium Implants: Ukufakelwa kwe-Titanium, okufana nokutshintshwa kwe-hip kunye namadolo, kufuna ukugrunjwa okuchanekileyo ukuqinisekisa ukulungeleka okufanelekileyo kunye nokudibanisa nomzimba wesigulane. Amasuntswana e-Solid carbide drill anokwanelisa ezi mfuno zingqongqo, ezivumela ukwenziwa kwemingxuma enokunyamezelana okuqinileyo kunye neendawo ezigudileyo, eziyimfuneko kwimpumelelo yofakelo.

Izinto eziluncedo

Ukumelana noKunxitywa okuphezulu

Ukwakhiwa kwe-tungsten carbide ye-slid carbide drill bits ibanika ukuxhathisa okungaqhelekanga. Xa kuthelekiswa nemigangatho yentsimbi yesantya ephezulu-yesantya, amasuntswana e-carbide drill anokuhlala ixesha elide kakhulu xa kusetyenzwa ngezinto ezinzima. Oku kuthetha utshintsho lwesixhobo esincinci ngexesha lemveliso, ekhokelela ekunyuseni kwemveliso. Umzekelo, kumzi-mveliso wesinyithi-osebenzayo owomba izixa ezikhulu zamalungu entsimbi angenastainless, kusetyenziswa amasuntswana e-carbide drill drill anokunciphisa ukuphindaphindeka kokutshintshwa kwesixhobo ukusuka kanye kwiiyure ezimbalwa ukuya kanye ngeentsuku ezimbalwa, ngokuxhomekeke kumthamo wokomba.

Ukuchaneka okuPhezulu

Amasuntswana e-Solid carbide drill anokufikelela kwimingxunya eqine kakhulu, rhoqo ngaphakathi kweemicrons ezimbalwa. Oku kuchanekileyo kubalulekile kwiinkqubo apho ukubekwa komngxuma ngokuchanekileyo kunye nobukhulu buyimfuneko, njengokwenziwa kwezixhobo ze-elektroniki kunye namalungu achanekileyo aphezulu. Ukusebenza okuzinzile kokusikwa kwamasuntswana e-carbide drill drill, ngenxa yokwakhiwa kwawo okuqinileyo kunye nejometri ephuculweyo, iqinisekisa ukuba imingxuma egrunjiweyo ihlala ingqukuva kwaye ithe tye.

Ukukwazi uKwemba izinto eziNqiniweyo

Njengoko kukhankanyiwe ngaphambili, i-carbide drill bits eqinile inokunqumla uluhlu olubanzi lwezinto ezinzima, ezibandakanya intsimbi eqinile, i-titanium alloys, kunye ne-alloys ephezulu yokushisa. Oku kubenza babaluleke kakhulu kumashishini apho izinto ezinjalo zisetyenziswa rhoqo. Ngokwahlukileyo koko, amasuntswana entsimbi akwisantya esiphezulu anokusokola okanye aphuke xa uzama ukugrumba ezi zixhobo zinzima, ziqaqambisa ukongama kwamasuntswana aqinileyo e-carbide drill kwezi zicelo.

Izantya zokusika eziPhezulu kunye neeFidi

Ngenxa yokumelana nobushushu obuphezulu kunye nokunxiba - ukuxhathisa i-carbide drill bits inokusebenza ngesantya esiphezulu sokusika kunye nokutya xa kuthelekiswa nezinye iintlobo ze-drill bits. Oku kubangela amaxesha okukhawuleza ngokukhawuleza, okuyinzuzo ebalulekileyo kwiindawo eziphezulu zokuvelisa umthamo. Umzekelo, kumzi-mveliso wezixhobo zemoto, ukusebenzisa i-carbide drill bits kunokunciphisa ixesha elithathwayo ukugrumba ibhetshi yemingxuma yeebhloko ze-injini ukuya kuthi ga kwi-50% xa kuthelekiswa nokusebenzisa amasuntswana okomba emveli, okukhokelela ekwandeni kwemveliso.

Ukuqukumbela, amasuntswana aqinileyo e-carbide drill sisixhobo esiguquguqukayo nesisebenzayo kumatshini kunye nehlabathi lokomba. Iimpawu zabo zobuchwephesha obuphezulu, uluhlu olubanzi lwezicelo, kunye neenzuzo ezininzi zibenza ukuba bakhethe ukukhetha kumashishini afuna umgangatho ophezulu, ukusebenza ngokuchanekileyo. Nokuba kukwi-aerospace, kwimoto, okanye kwimveliso yezixhobo zonyango, amasuntswana e-carbide drill aqhubeka edlala indima ebalulekileyo ekuqhubeni izinto ezintsha kunye nokuphucula iinkqubo zemveliso.